Hi-Tech Group Of Industries
Complete customer satisfaction through technology and quality
ISO Certified Company
HI-TECH GROUP OF COMPANIES IS INVOLVED WITH   *   FORGING   *   DTH HAMMERS & BUTTON BITS   *   HEAT TREATMENT SERVICES   *   RIGS   *   LABORATORY SERVICES   *   BPO SERVICES
    

        We are glad to introduce ourselves as quality Heat Treaters with facilities for Laboratory Testing both Mechanical and Chemical. Our Heat Treatment plant equipped with latest type of furnaces supplied by well known manufacturers. These furnaces are only one this kind in Bangalore and Karnataka. Also we have rotary charging machine to ensure timely loading and quenching of material for correct results. The staff is headed by a highly qualified Metallurgist having more than 25 years in the field of Metallurgical R&D. The supervisory staff have metallurgical background with appropriate technical qualifications. All these will ensure customer gets his material as per the requirement.

    

         We undertake Polymer Quenching for carbon and alloy steels. Ours is the first unit in Karnataka to do Polymer Quenching. In this operation of material gets high impact strength due to deep hardenability and high percentage of marten site to the depth in the components.

        We have facilities for Heat Treatment of small finished components in our double pot salt bath. This can undertake Heat Treatment of lengthy components without distortion. A washing machine is installed to wash off oils and salts from the components. We are sure that you will find our facilities adequate for your metallurgical requirements and request you to register our name in your Vendor supplier list.

    
            Gas Carbursing Furnace
            Pit type Hardening Furnace
            Temperature Furnace
            Muffle Oven
            Tempering Oven
            Oil / Mar Quench / Polymer
            Quenching Tank
            Double Pot Salt Bath
            Chamber Type Hardening Furnace
            Rotary Charging Machine
            Cooling Pits, Washing Unit etc.
            Hardness Testing by Rockwell, Brinell, Vickers
            Sub-Zero Treatment(-70 deg C)

Pit Type Furnace.

Chamber Type Furnace.

Charging Machine.

    

Heat Treatment Process Conducted by Hi-Tech are listed below.

Hardening: Increasing the hardness of the steels by quenching from the temperature within or above transformation range.

Tempering: A process of re-heating quench -hardened normalised steels to a temperature below the transformation range and cooling at any desired rate. Usually applied for the processes of producing a desired combination of mechanical properties.

Air Hardening: Hardening steels by air cooling from a temperature above the critical range.

Annealing: Heating and holding at a suitable temperature and then cooling at a suitable rate, for such purposes as reducing hardness, improving machinability, facilitating cold working, producing a desired microstructure and obtaining desired physical mechanical or other properties.

Austempering: Quenching from a temperature above the transformation range to some temperature above the upper limit of marten site formation, and holding at this temperature until the austenite is completely transformed for the purposes of conferring certain mechanical properties.

    

Carburizing: A process that introduces a carbon into a solid ferrous alloy by heating the metal in contact with a carbonaceous material in solid, liquid or gaseous form . The process is generally followed by quenching to produce a hardened case.

Case Hardening: Hardening a ferrous alloy so that the outer portion or case is made substantially harder than the inner portion or core. The term is usually applied to the Carburizing or nitriding treatments followed by quenching to produce a hard case and core suitable properties. Flame and induction hardening are not included in this definition.

Flame Hardening: Rapid heating of surface by means of flame to a temperature within or above the transformation range followed immediately by quenching.

    

     Final Stage Of Carburising.

Induction Hardening: Quench hardening in which heat is generated by electrical induction.

Full Annealing: Heating and holding at some temperature above the transformation range followed by cooling slowly through the transformation range.

Nitriding: Introducing nitrogen into a ferrous alloy by holding a suitable temperature in contact with a nitrogenous material usually ammonia or molten cyanide of appropriate composition (gas nitriding or Bath nitriding ).Quenching is not required to produce a hard case.

Quenching: Rapid cooling from elevated temperatures. It is carried out by contact with liquids or gases. Term also applied to the rapid cooling of austenitic steels from very high temperatures to obtain the most homogeneous possible austenite structure.

Water Quenching.

    

Polymer Quenching.

    

Oil Quenching.

Mar Tempering: Quenching from the temperature above the transformation range to some temperature slightly above the upper limit of martensite formation, holding at that temperature long enough to permit equalization of temperature without transformation of the austenite, followed by cooling in air. This results in formation of martensite which may be tempered as desired.

Solution Treatment: Heating an alloy to a suitable temperature, holding at that temperature long enough to allow one or more constituents to enter into solid solution, & then cooling rapidly enough to hold the constituents in solution.

Stabilizing Treatment: Any treatment intended to stabilize the structure of an alloy or the dimensions of a part.

Spherodizing: (Spherodize Annealing) Subjecting steel to a selected temperature cycle usually within or near the transformation range in order to produce a suitable form of giobular carbide for such purposes as : Improving machinability, Facilitating subsequent cold working. Obtaining a desired structure for subsequent heat treatment.

Stress Relieving: Heating to a suitable temperature, holding long enough to reduce residual stresses & then cooling slowly enough to minimize the development of new residual stresses. The stresses relieved may be those induced by casting, machining, cold working, welding, quenching or normalizing.

Normalizing: Heating a ferrous alloy to a suitable temperature above the transformation range and then cooling in air to a temperature substantially below the transformation range, in order to modify the grain size, render the structure more uniform, & substantially improve the mechanical properties.

Sub-zero Treatment: Cooling hardened steel to a temperature sufficiently below zero (0º C) to promote the transformation of any retained austenite to martensite.

    

        Heat Treatment Quality determines the overall Quality of the product life, parameters like furnace temperature uniformity, quality of oil & polymer, periodical checking & final product inspection are some of the essentials. We are equipped with latest equipment & metallurgical software.

Our Metallurgical Software includes.

            Hardness Testing by Rockwell, Brinell, Vickers
            Sub-Zero Treatment(-70 deg C)

        Our hardness tester & furnaces are periodically calibrated by M/s. Blue Star. The indenters are replaced after 200 indentations without any deviation.

    

Brinnel.

        Determination of minor cracks in special & High carbon steel after heat treatment is very essential, in this area we conduct magnetic particle & dye penetrate test after heat treatment.

        Further we are registered under the heat Treaters clusters for a sharing knowledge, discuss heat treatment related problems & trouble shooting - our company has participated in many conferences, heat treatment gathering & technical seminars.

    

Rockwell.